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Smoking Fish &
Sausage
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All of us like to eat, matter of
fact it is one priority to sustain life. Those of us that do occasionally
catch fish might like to try different recipes at times. Fish can be
fried, baked, broiled, barbequed, made into a stew or chowder, & then there is
one type that seems to excite many & that is smoking.
There are probably about as many
methods & recipes as there are cooks. But first off maybe we had better
describe smoking.
Smoking is the process of cooking,
flavoring or preserving food by exposing it to the smoke from burning or
smoldering plant materials, most often wood. Meats & fish are
the most common smoked foods, though cheeses can be processed
also. Smoking alone does not preserve but has to be used in
combination with other techniques, most commonly salt/sugar curing. The
bacteria that cause spoilage can’t live above 140°F.
"Hot smoking" is a
several-hours-long process that can be used to fully cook meats or fish.
Barbecuing is a form
of hot smoking. Generally, hot-smoking involves holding the food
directly above the fire, or in an enclosure that is heated by the fire.
The cooking temperature in a hot-smoking environment is usually between
175 and 225 and don't exceed 250 degrees. The temperatures reached in hot smoking can kill
microbes throughout the food.
You may want to baste some of
these pieces but use a basting liquid that does not contain too much
sugar because sugar may burn or blacken on the grill.
"Cold smoking" is an hours-or days-long process in which
smoke is passed by food which is held in a separate area from the fire.
Generally the food is held at just above room temperatures 60–80°F as it
is smoked. Since no cooking takes place, the interior texture of
the food generally isn't affected, neither are any microbes living
within the meat or fish. For this reason, cold-smoking has
traditionally frequently been combined with salt-curing in such foods as
hams, bacon & cold-smoked fish like lox or smoked salmon.
A number of wood smoke compounds also act as
preservatives. Phenol and other phenolic compounds in wood smoke
are both antioxidants, which slow rancidification of animal fats, and
antimicrobials, which then slow bacterial growth,
but smoke alone is insufficient for actual
preserving of food. Use a meat thermometer if you aren't sure & is a good and safe
way to make sure it is cooked. The meat thermometers usually indicate
the right temperatures for different types of meats.
The
main problem is that the smoke compounds adhere only to the
outer surfaces of the food, smoke doesn't actually penetrate far
into meat or fish. In modern times, almost all smoking is
carried out for its flavor, & not its preservative qualities
anymore like in the older days before refrigeration.
COOKING TEMPERATURES from USDA
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Product |
Type |
Internal
Temperature (°F) |
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Beef & Veal |
Ground |
160 |
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Steak and roasts medium |
160 |
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Steak and roasts medium rare |
145 |
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Chicken & Turkey |
Breasts |
165 |
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Ground, stuffing, and casseroles |
165 |
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Whole bird, legs, thighs, and wings |
165 |
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Fish & Shellfish |
Any type |
145 |
|
Lamb |
Ground |
160 |
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Steak and roasts medium |
160 |
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Steaks and roasts medium rare |
145 |
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Leftovers |
Any type |
165 |
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Pork |
Chops, fresh (raw) ham ground, ribs, and roasts |
160 |
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Fully cooked ham (to reheat) |
140 |
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Woods Used for Smoking :
Common woods used for smoking that impart a flavor are
hickory, mesquite, oak, alder, maple and fruit-tree woods such
as apple or cherry are commonly used for smoking.
Alder is a favorite & used by many as it imparts a mild flavor
to the meat.
Use Fresh Fish or Frozen : Those of us that fish probably do not have time to smoke
many of
our fish when it is fresh, but will freeze it & then in the winter when
fishing time slows down will retrieve it from the freezer & get busy.
My wife recently went thru our deep freeze while cleaning it out to make
room for a beef we had butchered. Wow, did she find things we did not
know were there. Some I hate to say it, but up to 5 years
old. She found some that the vacuum pack had failed &
the fish was so locker burned that we used it for coyote bait.
We did put together a box of salvageable slightly locker burned
salmon, sea bass & ling cod. I am amazed at what
the vacuum packing can do in comparison to the old wrapping method.
Some of these pieces required trimming off the edges & removing any of
the dried out meat. These probably were not the best meat, but
after trimming, the inner meat appeared salvageable, at least enough for
me to learn on my new Big Chief smoker. The photos below show
already trimmed fish on the left & 2 pieces of locker burned meat on the
right. The photo on the right shows the same 2 pieces but after
being trimmed.
I did found that it trimmed a lot easier if you did this when the
fish was about 1/2 thawed out.
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Locker burned fish on the right |
Same
fish after trimming off the burned meat |
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The advent of modern small smokers has about killed the old time
outdoor "outhouse" smokers that were common on about all the farms
in my area in the 1950s. I remember cutting special wood & keeping
it separate so it was not burned in the heating stove. We would
get up in the middle of the night at times to stoke the fire with new
wood. You did not want a large fire but one that just smoldered,
so you adjusted the air intake in the bottom.
We
smoked hams & bacon in the fall of the year after butchering time.
We even made polish sausage by the #2 wash tubs full. It took me 5
years trying to get my mother-in-law to come up with a recipe.
She always said "a couple of had fulls of salt, some pepper, boil &
squeeze a few garlic cloves". I finally after writing down what
she put in each year over the years managed to compile a close
resemblance of her recipe. We would mix it by hand squeezing the
meats to dissipate the ingredients, then finally fry a sample for a
taste test. More pepper. More mixing, another test taste. We found that the salt would
dissolve into the meat & the end product become saltier than the
fresh fried sample.
I raised sheep for a while & even some of the older ones worked out
well when mixed with venison for sausage.
I can
not begin to count how many smelt & salmon were smoked in the fall of
the year.
Now these small smokers are usually electric, however some are propane.
The Luhr Jensen "Little & Big Chief" smokers shown in
this article, have revolutionized the
average fisherman's desires to smoke fish. We don't have
to go out & cut smoking wood anymore, just buy the chips in a bag.
One of these bags will fill the chip pan about 8 times. I
usually prefer Alder chips which gives a milder flavor for my fish.
The smoker shown below is the Luhr Jensen Big Chief with a front
loading door (they also make a top loader model, but it is harder to
access the trays). The thickest pieces here may be 3/4" & are
off smaller 8-10# Coho salmon.
| The meat
just placed on the racks to dry for a couple of hours |
Finished
smoking, but now for about another 4 hours of just heat |
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To give me some consistency in my final outcome, I installed a
Bar-B-Que thermometer in the top of this unit. With power to the unit for an hour, the
temperature reads 150 degrees. If I want to up the temperature hotter, I have built a heavy cardboard box to slip over the outside
(no top) giving about 1
1/2" of clearance to somewhat insulate & keep any wind or night air from cooling
it down. With this cover on continuously & after 6 hours the temperature
will read 180 degrees. The larger pieces of meat will now read 160 degrees on the thermometer.
So by my experimenting, I can now remove the cover to regulate my internal meat
temperature. The thinner pieces may not achieve this temperature, but USDA recommends 145 for
fish & they will be done earlier anyway.
These temperatures put me within the USDA guidelines for safe
food.
Since it is unattended for long periods of time it is
recommended that you do not place it inside a building because of a possible
fire hazard.
Most people tend to overcook their smoked salmon, so it may
be best until you get the hang of it to pull some out 2 or 3 hours before listed
& test it. You can always start the heat back up again, but it is rather
hard to soften a hard piece of smoked salmon.
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This formula below is for a mild flavored outcome.
SMOKED SALMON & FISH (DRY PACK MIX)
This is enough for 4# of salmon, sturgeon or tuna
fillets. The white meat fish needs to be sliced about ¾” thick.
16 oz (2 cups) Brown Sugar
4 oz (1/2 cup) White sugar
6 oz (3/4 cup) Salt
1/2 oz Garlic powder
1/2 oz Lowerys or Mrs. Dash seasoning
If you have enough meat to fill this above smoker then
you will need to at least double the above recipe.
Or if you need more, (this is 4 times the above).
4# Brown Sugar (1
package)
1# White sugar
1 1/2# Salt
1/4 cup Garlic powder
1/4 cup Lowerys or Mrs Dash seasoning
Mix these ingredients together dry, break up any of the
brown sugar that is lumpy. Use what you need to use for one smoking, & save
the rest of the powder mix into zip-lock bags & freeze for future usage
In a crock or plastic pail, lay the fish fillets skin
side down, sprinkle 1/8" (or enough to cover meat) of dry the mix on top of
fillets, place another layer of fish & again more brine mix on top.
It is better to have slightly too much mix than to
skimp & not have the meat covered. Place it in a refrigerator to soak.
The mix will form a thick liquid brine, there needs to
be enough brine to cover the fish while soaking If salmon or any
oily fish, let soak 12 hrs for normal fillets (up to 1 1/4" thick), or longer for thicker
fillets. For thicker fish, part way thru, remove & reposition top fish
to bottom to get better coverage. One thing I have found is that if you
use frozen fish, it takes less soak time than fresh fish (in the final outcome
the frozen fish will become more salty).
For white meated fish like sturgeon, sea
bass, tuna or even shark (if the shark is properly taken care of), cut the brine soak
time in half.
Now the secret, remove from brine, rinse & let soak for an
hour & half in cold water,
move meat around to ensure it gets a thorough soaking, then pat
dry. If you do not let it soak, the salt seems to become more
predominate in the thinner pieces. Place the meat on the smoker racks skin side down & let
set for about 1 1/2 to 2 hours & allow them to dry or until they glaze over before you start the smoking.
In placing the meat on the racks, put the thinner fish on
upper racks, (they will be done sooner & it is easier to take them out first).
Cover smoker tray with aluminum foil to help retain any oily drippings & to
promote a longer smoker life. However it is best that you replace
this foil after each session as the pan is right above the burner which can
cause enough heat to burn thru the foil, thereby allowing the grease to become
burned onto the pan.
After the first hour of smoking, make up a small batch
(1/2 a cup) of thick basting solution using the brine mix or be inventive. Using a cheap 1" bristle brush
baste this mix on the meat. This will give the meat a slight sugar glaze.
Sprinkle some pepper over fish. Replace the racks & continue smoking.
If you were going to do another batch following this one, you could now use this
liquid brine again, but for health reasons, it would not be wise to refrigerate
& keep it for later.
In a secure protected place out of the wind, locate your
smoker. Select your chips, fill the pan & set it on the electrical hot
plate coil in the smoker. (1 full pan of chips will burn up in 45 min to 1 hr),
so dump & refill pan at least every hour (you can tell when the smoke
dies off) until you have used 3 or 4 pans of chips if
oily fish, 1 or 2 pans if white meated fish. Now remove chip pan & just run the
electric heat only.
So, for oily fish like salmon you will have 3 hours of
smoke time, PLUS the heat only as described below. This heat only time
will also vary depending on your preferences as to moist or drier fish. I
personally rather have a drier fish that I am sure is done inside. For me,
using Coho salmon fillets off fish in the 12-14# range a TOTAL of 8 hours works
out about fine on a warm fall day. Now remember this time may vary on the outside temperature
& or wind, which could double if a cold winter time is selected & the conditions
are against you.
heat only, 2 more hrs for trout
heat only, 3-5 more hours for white meated fish depending on thickness, or oily
fish that are thin pieces
heat only, 6-7 more hrs for pieces of salmon 1" (thinner pieces take off
before)
heat only, 8-10 more hrs for really thick pieces of salmon
I like to have my fish not soft or gooey inside, but done & a
little harder than some people like. So the heat only time can be
adjusted for your likes/dislikes. Test the smaller pieces doing a
professional sampling occasionally for taste/doneness. These smaller pieces
will be done before the larger ones.
Test the larger pieces with a meat thermometer. I
try to achieve 150 degrees with the probe in the center of the larger meat.
This may be hard to get a good reading on thin pieces but they will be done
before the thicker ones anyway, (play it by texture/taste). Just be sure
to take the fish out before it gets hard, as this warm state it will appear it need more heat, but it
will harden up as it cools. Most people tend to overcook their fish (me
included).
Oily fish like salmon is a little forgiving,
but if white meated fish, it will dry out considerably later.
It is best to plan it so you take the fish out of the
brine in the morning. You can do all your preparation & smoke time to have the fish smoked by late evening.
Some will place a electrical timer in line with the power cord & set it to turn
off instead of having to get up at 2AM. It is
also suggested to not have the smoker near any wood product nor leave town while
it is running, as they have caught on fire before.
For smoking white meat (sturgeon, sea bass or filleted &
skinned bottom fish), soak in brine 1/2 the time or less as the (oily) salmon.
For white meat fish baste with cooking oil occasionally during smoking to keep
it from drying out
The Big Chief smoker will accommodate 4 1/2, 8-10#
salmon or about 20# of filleted meat.
Little Chief Smoker ??
TO CAN FISH AFTER SMOKING IN A PRESSURE COOKER
Smoke your fish 1/2 the amount of time you normally
would, then put in jars. Add 1/2 tablespoon olive or Wesson oil for
1/2 pints and a full tablespoon for full pints. Pack salmon
into jars being sure to get as much air out of the bottom of the jar as
possible. Also leave enough gap between the lid and the fish so it
doesn't interfere with the seal.
The above oil additives are needed for non oily river Coho.
Fresh ocean fish or Springers require less or even no oil.
Optional to add to jars. One whole fresh garlic
clove. Or one whole or half a jalepeno, pickled or fresh. Some
also like a couple of white stalks of the green onions.
You will get a multitude of times for the canning if you ask, anywhere from 15
lbs at 10 minutes (sea level) or 10-11# at 90 minutes. Personally I prefer
somewhere near the lower time. If in doubt look it up in a canning book yourself.
If kept for a period of time, tip jar upside down occasionally to allow oil to
run over & thru meat to keep from drying out
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Sausage Making / Smoking :
Sausage recipe (mild) Polish Sausage rings
derived from John Hein's long-time German method
Salt 1 1/2 cups (the wife likes a little less salt, like about 1/2)
Garlic 2 teaspoons garlic salt OR 12 med size cloves
Sage 2 1/2 Tablespoons
Pepper 1/2 cup
1980
60# meat total
80% deer or elk, the rest pork trimmings
or 50% venison / 50% sheep
1986
25# sheep
20# elk
10# deer
2009/2010
40# deer/elk
10# pork trimmings @ $1.39 #
Grind the meat using a course plate opening (1/4") in the
grinder. Blending the meat & pork trimmings together as you grind.
In a large tub, add the seasoning & mix thoroughly. When I say mix
thoroughly, I mean by both hands. Roll it & bend from one side of the
container to the other, squeeze the meat as you blend. When you get to
where you think it may be mixed completely, fry a patty & taste it. Be advised that the salt will become
slightly stronger as it dissolves & soaks into the meat.
Grind the second time using a smaller plate in the grinder
(1/8") at the same time you stuff
casings.
These manufactured casings are designed to not be soaked, but
threaded onto the stuffer nozzle dry. Push enough on & as far on as
possible. Cut the casing off at the outer end when you can not get more
on. This needs 2 people, one to feed the meat into the grinder & man the
stop switch when the stuffer hollers. Start the grinder & proceed.
The person doing the stuffing needs to twist the outer end as the meat starts
out the nozzle. And put a slight amount of pressure on the casing so it
fills but not enough pressure to burst the casing. We have found that
making these links a max of 16" will fit my smoker racks quite well. When
the casing is filled to where you want it to stop, it may be best for the
inexperienced, to have the other person stop the grinder. The stuffing
person then needs to pull the now stuffed meat & casing out slightly & twist it
to close that end. You can now cut that link off behind the twist with a
scissors. Start over until finished. If you break a link, feed the
meat back thru the second time. You will have some shorter links possibly
when the end of the casing you threaded onto the nozzle comes to an end, or
because of a break in the casing at an unexpected time.
Stuff with Weston Brand, Collagen Casing 33mm purchased at Sportco
www.westonsupply.com Weston advertises these casings at $33.59 a package
Weston Brand, Collagen Casing package says will stuff 70# of meat.
Well maybe after you get the hang of it, as we were used to the old style pig
intestine casings & with these man made casings which do not stretch as much, we
apparently did not stuff them as tight & got only about 50# out of the package.
Big Chief smoker will take 25 links of a maximum of 16" long with one space between
on the grill to allow for circulation.
It took 2 1/2
fillings of the smoker to smoke 40#.
Run time--- burn one pan of Alder chips on the first startup,
run continuously with heat alone for 5 hours & another run of 5 more hours.
I thought of devising a thermostat on the electric heater
element, so that I can run it at a lower heat for a longer time, which may not
dry the links out & yet give enough heat to a complete cook job.
The time this batch of meat was left in may need to be increased a bit as it appears the
center did not get done enough, so we boil for 10
minutes or micro-waved for about 2 minutes. Now with the thermometer in
the unit & by checking with a meat thermometer, maybe this can be rectified.
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Originated 02-25-07 Updated 09-26-2011
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